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Custom rare earth magnets · OEM engineering support

Engineering guides for better magnet decisions.

Practical references for choosing materials, protecting surfaces, defining magnetic direction, and preparing a custom magnet project with fewer hidden assumptions.

Stack of engineered laminated rare earth magnetic components

MaterialOutput, temperature, stability, corrosion, and cost

DesignGeometry, tolerances, coating, assembly, and pole direction

SupplyPrototype learning, inspection, tooling, and annual demand

Make the hidden design choices visible.

A grade and a set of dimensions rarely tell the whole story. The product becomes easier to develop when temperature, exposure, air gap, assembly, pole direction, and the result to be measured are clear.

Material Selection

Compare rare-earth routes and understand what a grade name can—and cannot—decide.

System Architecture & Assembly

Choose the field source and attachment route around the complete system, production interface, and release evidence.

Failure Analysis

Separate measurement, assembly, environment, damage, heat, and adverse-field causes before assigning magnet loss.

Surface Protection

Select a coating route around exposure, assembly, dimensional build, and required evidence.

Magnetization

Make pole direction, pole count, physical references, delivery state, and verification unambiguous.

Drawing & Tolerances

Build the drawing around functional interfaces and a realistic manufacturing and inspection route.

Inspection & Quality

Decide what must be measured, how it will be measured, and what evidence protects the product.

RFQ Preparation

Package the project context that lets engineering and purchasing receive a useful response sooner.

CAD engineering review for a custom magnet and assembly interface

A simple sketch can unlock a better design conversation.

Even a simplified CAD section, air-gap sketch, mating-part description, or field target can reveal whether the proposed grade and shape are sensible. Early context is especially important for thin walls, tight tolerances, multipole parts, high temperature, and coated assemblies.

  • 2D drawing with tolerances and datums
  • 3D model for geometry and assembly review
  • Target force, torque, field, or sensing distance
  • Operating temperature and environmental exposure
  • Prototype quantity, annual volume, and timing

Quick material route comparison

Use this only as a first screen. Final grade and process selection should follow the application review.

Material routeOften selected forReview carefully
Sintered NdFeBHighest compact magnetic output and broad grade availabilityTemperature, corrosion protection, brittleness, coating, and demagnetization margin
Sintered SmCoHigh temperature, stability, and demanding environmentsCost, brittleness, machining limits, magnetizing field, and assembly handling
Bonded NdFeBComplex geometry, dimensional repeatability, inserts, and multipole patternsLower output, binder limits, tooling, process route, and magnetization fixture

Start with what you know.

A current drawing, a failed part, a product target, or a short list of constraints is enough to begin a useful conversation.

Focused answers for the next design decision.

Short, practical references for questions that commonly appear during drawing review, material selection, inspection planning, and RFQ preparation.